Short Description

Model No.: Incoloy-825-Pipe-Cap-DN250-SCH100

China Cap Manufacturer www.ugsteelmill.com offers ASME B16.9 ASTM B366 Incoloy 825 Pipe Cap,DN250,SCH100.

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Key Specifications / Features

Type: 825 Pipe Cap
Material: UNS NO8825 (Incoloy 825)
Size: 10″ (DN250)
WT: SCH100
Standard: ASME B16.9

Incoloy Alloy 825 (UNS N08825) Chemical Composition, %

Ni Fe Cr Mb Cu Ti C Mn S Si Al
38.0-46.0 22.0 min 19.5-23.5 2.5-3.5 1.5-3.0 .6-1.2 0.05 max 1.0 max 0.03 max 0.5 max 0.2 max

What is Incoloy 825

Designated as UNS N08825 or DIN W.Nr. 2.4858, Incoloy 825 (also known as “Alloy 825”) is an iron-nickel-chromium alloy with additions of molybdenum, cooper and titanium. The molybdenum addition improves its resistance to pitting corrosion in aqueous corrosion application while copper content bestows resistance to sulfuric acid. Titanium is added for stabilization. The Alloy 825 has excellent resistance to both reducing and oxidizing acids, to stress-corrosion cracking, and to localized attack such as pitting and crevice corrosion. It is especially resistant to sulfuric and phosphoric acids. Incoloy 825 alloy is mainly used for chemical processing, petrochemical piping, pollution-control equipment, oil and gas well piping, nuclear fuel reprocessing, acid production, and pickling equipment.

20210603231405 26477 - ASME B16.9 ASTM B366 Incoloy 825 Pipe Cap DN250 SCH100

Nominal Size
Outside
Diameter
at Bevel
Length
Limiting Wall
Thickness for
Length E
DN NPS OD E E1
15 1/2 21.3 25 25 4.57
20 3/4 26.7 25 25 3.81
25 1 33.4 38 38 4.57
32 1 1/4 42.2 38 38 4.83
40 1 1/2 48.3 38 38 5.08
50 2 60.3 38 44 5.59
65 2 1/2 73 38 51 7.11
80 3 88.9 51 64 7.62
90 3 1/2 101.6 64 76 8.13
100 4 114.3 64 76 8.64
125 5 141.3 76 89 9.65
150 6 168.3 89 102 10.92
200 8 219.1 102 127 12.7
250 10 273 127 152 12.7
300 12 323.8 152 178 12.7
350 14 355.6 165 191 12.7
400 16 406.4 178 203 12.7
450 18 457 203 229 12.7
500 20 508 229 254 12.7
550 22 559 254 254 12.7
600 24 610 267 305 12.7
650 26 660 267
700 28 711 267
750 30 762 267
800 32 813 267
850 34 864 267
900 36 914 267
950 38 965 305
1000 40 1016 305
1050 42 1067 305
1100 44 1118 343
1150 46 1168 343
1200 48 1219 343

Note:
1)The configuration of the cap is normal ellipse.
2)Length E applies for the thickness not exceeding the Limiting Wall Thickness, Length E1 applies for the thickness exceeding the Limiting Wall Thickness.For the caps with DN ≥650 (NPS26), they will be made subject to the sizes agreed between purchaser and manufacturer or be supplied according to manufacturer’s size.

What is Formula of Pipe cap Weight

20210603231814 75157 - ASME B16.9 ASTM B366 Incoloy 825 Pipe Cap DN250 SCH100

Weight of a Butt Weld Cap as per ASME B16.9 is calculated as per following formula  :

  20210603235451 40044 - ASME B16.9 ASTM B366 Incoloy 825 Pipe Cap DN250 SCH100

Where :

  • W = Weight of Cap in Kg.

  • OD = Outside diameter of cap (mm)

  • E = End to end length of cap (mm)

  • T = Wall Thickness (mm)

Dimension and Weight of Caps

All dimensions are in “mm” unless noted otherwise.
All weights are in “kg”.
Cap dimensions are as per ASME B16.9.

cap - ASME B16.9 ASTM B366 Incoloy 825 Pipe Cap DN250 SCH100

Nom Size
inches
OD
‘A’ (mm)
Dimension
E (mm)
Limiting Wall Thk
for Length E (mm)
Dimension
E1 (mm)
Sch STD
Weight (kg)
SchXS
Weight (kg)
Sch160
Weight (kg)
SchXXS
Weight (kg)
1/2 21.3 25 3.73 25 .05 .05    
3/4 26.7 25 3.91 25 .05 .05    
1 33.4 38 4.55 38 .09 .09 0.2 0.45
1 1/4 42.2 38 4.85 38 .14 .18 0.2 0.68
1 1/2 48.3 38 5.08 38 .18 .23 0.3 1.1
2 60.3 38 5.54 44 .27 .36 0.6 1.4
2 1/2 73 38 7.01 51 .41 .45 0.8 1.8
3 88.9 51 7.62 64 .64 .91 1.3 2.7
3 1/2 101.6 64 8.08 76 1.0 1.3   3.4
4 114.3 64 8.56 76 1.4 1.6 2.7 4.1
5 141.3 78 9.53 89 2.0 2.6 4.5 5.1
Nom Size
inches
OD
‘A’ (mm)
Dimension
E (mm)
Limiting Wall Thk
for Length E (mm)
Dimension
E1 (mm)
Sch STD
Weight (kg)
SchXS
Weight (kg)
Sch160
Weight (kg)
SchXXS
Weight (kg)
6 168.3 89 10.97 102 3.3 4.2 6.8 8.2
8 219.1 102 12.70 127 5.4 6.8 14 12
10 273 127 12.70 152 8.2 11.3 26  
12 323.8 152 12.70 178 12 16 43  
14 355.6 165 12.70 191 15 20 59  
16 406.4 178 12.70 203 19 25 75  
18 457.2 203 12.70 229 25 33    
20 508 229 12.70 254 31 41    
22 558.8 254 12.70 254 39 50    
24 610 267 12.70 305 44 58    
26 660.4 267     50 66    
30 762 267     60 79    
36 914 267     87 107    
42 1067 305     102 134    

Notes

  • The shape of the caps shall be ellipsoidal and shall conform to the shape requirements as given in ASME Boiler and Pressure Vessel code.
  • Length E applies for thickness not exceeding that given in column «Limiting wall thickness for length E».
  • Length E1 applies for thickness greater than that given in column «Limiting wall thickness» for sizes NPS 24 and smaller.
  • For sizes NPS 26 and larger, length E1 shall be by agreement between manufacturer and purchaser.

What is Export Package for Pipe Fittings?

  • Blasting and Painting on pipe fittings.
  • Wrapping them with plastic foam.
  • Packing them into wooden case or pallet.
  • Stick shipping mark on the outside of wooden case.

How to Guarantee the Quality of Incoloy 825 Pipe Cap?

  • Visual the surface of buttweld Tee body.
  • Check the marking ″ASME B16.9 ASTM B366 Incoloy 825 Pipe Cap DN250 SCH100″.
  • Measure outside diameter, wall thickness, center to end and end to end.
  • Test the chemical properties of buttweld pipe cap.

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