United Gulf Steel is Gulf's leading manufacturer of steel sections. United Gulf Steel employs state-of-the-art technology supplied by SIMAC of Italy, now a part of SMS, Germany. It offers a wide range of medium section structural steel products comprising of IPE/IPEA/IPEAA beams (80mm to 200mm), UPE/UPN channels (50/80mm to 200mm), equal Angles (40mm to 150mm), Flat bars (60mm to 300mm), Square bars (30mm to 80mm) and Round bars (25mm to 80mm) conforming to various international standards and required for use in construction and structural projects. As a manufacturer of high-quality structural steel sections, United Gulf Steel serves a range of large industrial fabricators covering pre-engineered building fabricators, power transmission and telecommunication tower fabricators, irrigation equipment manufacturers, scaffolding, cold drawing and fastener industries.
The Production Facility constitutes of
Reheating Furnace : Natural Gas fired, 80 tph walking hearth reheating furnace which can take 130 sq mm,150 sq mm & 200 sq mm Billets upto 12 meter length and maximum furnace temperature is 1300 degree C.
Rolling Mill : 17 stand continuous rolling mill which comprises of 6 roughing stands,1 crop/cobble shear, 5 intermediate stands, 1 crop cobble shear, 6 finishing stands, multi-position quick-stand indexing device, on-line measuring gauge & pinch roll and dividing shear. The mill rolls billets which are fed at a temperature of 1150 - 1250 degree C. Mill stands are of various types such as Vertical, Horizontal, Convertible V/H and Universal to meet specific requirements of rolling sections.
Cooling Bed and Finishing Equipment : The cooling bed comprises of 66 meters long x 10 meters wide, water cooling system. A multi strand straightening machine is provided with 5 lower driven roll and 5 upper idle rolls. Finished equipment comprises of two friction saws, automatic stacker, tying machines & bundle take off table.
Mill Automation system : The mill is designed with level 1 & level 2 automation to improve mill productivity, reduce labour costs with minimal manpower and improve quality & safety.
Level-1 systems
Master Speed reference
Automatic cobble detection
Impact speed drop compensation
Diagnostics and alarmsOptimization of cut to length
Level-2 systems
Overall Supervisory control
Material tracking supervision
Maintenance scheduling
Measuring Equipment to Improve Product Quality : On line measuring gauges have been installed in the finishing stand to measure the dimensions of the sections emerging out of the finishing mill stand. These operate with the help of laser beams and cameras and displays the section profile with all critical dimensions.
